SONICS SEAM-20

Short description:

SONICS SEAM-20 seam welding machine is the world's most advanced ultrasonic metal welding system. This system is the result of continuous improvements since the introduction of the world's first seam welding machine in 1980. Today, this mature system is widely used for the welding of aluminum-plastic composite pipes, solar panels and battery copper and aluminum sheets. The maximum thickness of the single side of the copper sheet that can be welded is 0.4mm, and the thickness of the single side of the aluminum sheet is 1mm.

Product details

Product keywords

advantage

Quality control: ensuring precise control of continuous welding;
Economical: No need for acetylene, flux, brass, or solder;
Labor saving: minimal preparation required before welding;
Fast: Guarantee continuous welding speed of at least 15 meters/minute;
Automatic program: Ultrasonic seam welding has high programmability and high reliability, and can be operated through remote automatic adjustment.

The ultrasonic metal welding machine of the American SONICS company has the following advantages compared with similar products:
The toothed roller-shaped welding head is made of high-quality wear-resistant materials and advanced technology to ensure a welding life of 600,000-800,000 meters, so the unit cost is greatly reduced;
The transducer adopts a US patented product, its technology is in the world's leading position, the conversion rate is over 90%, and it can work continuously for a long time;
The amplitude and speed are controlled by the panel knob, and the amplitude can be adjusted during rotation or remotely controlled.

SONICS SEAM-20 system introduction

SONICS SEZM-20 consists of two parts, the frame and the control box, connected with control cables.

Control system:

The SONICS SEAM-20 control system is a microprocessor control system with high programmability and reliability, which can precisely control the rotation speed and amplitude.

Rack part:

The frame is composed of a set of ultrasonic components and a rotating motor, with an operating frequency of 20KHz.
Ultrasonic components are composed of three most important components: transducer, amplifier and welding head.
SONICS SEAM-20 controls the speed direction of the welding head by adjusting the phase on the motor speed control board to meet the welding requirements in different line directions on the assembly line.

Welding speed:

The system can provide standard power output of 3.0KW. In practical applications, we recommend that the welding speed for welding aluminum-plastic pipes with a diameter of about 16-25mm is about 12-16 meters; the welding speed for welding aluminum-plastic pipes with a diameter of about 30-40mm is about 8-12 meters; and the welding speed for welding aluminum-plastic pipes with a diameter of about 40mm is about 8-12 meters. Diameter aluminum-plastic pipes need to be welded with a coarse-toothed welding head, and the welding speed must be at least about 8 meters. The power output of 3000W will reach a maximum load of 90%, and there will still be a 10% reserve.

Technical specifications:

Model: SEAM-20
Frequency: 20KHz
Power: 3000 Watts
Voltage: Single phase 200-250V 50/60Hz, voltage fluctuation range ±10%
Current: 20 A
Air source: 0.4-0.7Mpa
Gas flow: 425 L/min
Noise: <45dB(A)

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