MWOMS-NX100 online monitoring system network version

Short description:

● Monitoring and welding machine power box control interface integration, supporting mainstream industrial communication protocols
● Online real-time control of quality and consistency detection and output of NG alarm signal
● Welding parameter data, welding results and each welding power and frequency curve storage and traceability
● Supports simultaneous monitoring of up to 4 MSX welding machines at the same time
● Support MES system data exchange

Product details

Product keywords

System features

● Realize hardware isolation and software communication protocol conversion between the welding machine and the external interface
● Make it easier to seamlessly connect automatic lines and enterprise MES systems
● The welding quality inspection process uses SPC prediction and CPK prediction
● The consistency and stability of the production line during the welding process can be judged to a certain extent
● The sampling rate of the welding process reaches 1 millisecond, and the collection accuracy is high, so each welding process can be better detected.
● Even if the welding result data is the same, it can also well judge the abnormalities that occur during the welding process.
● The system has secondary detection of NG products. The NG alarm system will be checked by the user if it is caused by changes in the external environment (such as materials, parameters, welding machine failures, etc.)

Working condition case A

● Project: NG product and consistency monitoring, automatic line NG station picking
● Data source: 47538 sets of valid data, 1000 sets of feature value data
● Monitoring results: 96 NGs were effectively detected, and the NG ratio was 0.201%. Repeat inspection showed 66 NGs.
● There were 25 poor consistency results, 5 false positives were confirmed, and no false negatives were found.
● Some pictures are as follows:

Virtual soldering

Wuji ear

Multiple foil layers

Working condition case B

● Project: NG product and consistency monitoring, NG working condition simulation
● Data source: 2899 sets of valid data, 100 sets of feature value data
●Monitoring results: 6 NGs were effectively detected
● Some pictures are as follows: