AUTO-T wire harness welding machine

Short description:

Product details

Product keywords

Features

Power	Power: 2500 watts; 4000 watts
Features	● Automatically adjust the width of the welding range from 0.5-35 square millimeters (depending on the power box model) ● Patented precision tool head for easy adjustment ● Patented spring leaf structure triple output ● Standard foot switch control, convenient for operators to process ● Electronic pressure regulating valve accurately controls welding air pressure ● Digital precision height and width system ● Stable high-load slide rail system ensures welding accuracy and avoids irregular shape of wires after welding
Quality	Time mode/energy mode/height mode/amplitude adjustable

Standard features include

● Industrial high-speed dedicated microcontroller control
● Real-time automatic frequency tracing and frequency modulation
●Digital amplitude control system
●Digital starting pressure control
● Settable delay welding
● Post-weld vibration time control
● Multiple sets of parameter storage and recall
●Digital power output display
●Digital frequency display
● Welding number statistics
● Welding quality control
● Overload protection

● Load circuit adjustment
●Color touch screen operation interface
●Welding power curve display
● Welding learning mode
● Sequential welding mode
● Segmented amplitude and air pressure control
● Air blowing cooling device automatically adjusted according to welding power
● Height and width welding mode
● User password permission control
●PLC interface
● Scanner gun interface

Production process process control

advance detection
In order to ensure that the currently welded wires are in the correct combination, the equipment will detect the height before welding. If the welding height exceeds the set range, the welding will be terminated and the welder will send out an error alarm signal.

welding process
After passing the pre-height test, the ultrasonic wave emits a frequency vibration of 20Khz. At the same time, the oxides on the wires are removed by high-frequency vibration before welding. After removing the surface contamination, precise welding energy is released to act on the wires, making the wires well bonded. Together.

Post weld inspection
After the welding is completed, the welding machine will detect the height after welding. If it exceeds the set quality detection range, the welding machine will issue an alarm.

Actuator Data:

Auto-T wire harness welding machine weight: 15.8Kg
Air pressure requirement: 80PSI dry and clean origin

Low power control box

Maximum output power: 2500W Power Supply
Weight: 9.5Kg
Power control box size: 386mm wide * 178mm high * 462mm deep
Power supply requirements: 220V@20A

High power control box

Maximum output power: 4000W Power Supply
Weight: 31.7Kg
Power control box size: 447mm wide * 272mm high * 571mm deep
Power supply requirements: 220V@30A